Technology
Infrastructure that we created
Our state-of-the-art facilities, including an advanced Steel Melting Shop, form the cornerstone of our excellence in stainless steel production. Modern furnaces equipped with precise control systems ensure top-quality output. This cutting-edge setup enables us to meet diverse industry needs efficiently and effectively. Our commitment to quality is reflected in every aspect of our production process.
By staying at the forefront of technological advancements, we can offer our clients superior products that meet the highest industry standards. Our focus on innovation and continuous improvement drives us to refine our processes and expand our capabilities, ensuring we remain competitive in an ever-evolving market.
Melting Induction Furnace
Unleashing the Power of Precision
- State-of-the-art electric melting furnace with 15,000 MT annual capacity.
- Advanced Steel Melting Shop showcasing our commitment to quality and innovation.
- Precise production control system ensuring consistency through detailed batch monitoring.
- Cutting-edge technology for high-grade Stainless Steel with strict material property adherence.
Advanced Hot Rolling Mill
Where Power Meets Perfection
- 12″ 5-stand Semi-automatic cross-country equipped with a descaler.
- High-capacity gas-fired billet reheating pusher furnace, ensuring optimal temperature control and energy efficiency.
- Advanced process controls and automation systems, maintaining tight tolerances and ensuring product consistency batch after batch.
- Flexibility to roll a wide range of steel grades and dimensions.
- Continuous investment in technology upgrades, keeping our hot rolling capabilities at the forefront of industry standards
Quality Controls and Inspection Facilities
The Cornerstone of Shankheshwar's Excellence
At Shankheshwar, quality isn’t just a checkbox—it’s the very essence of our identity and the foundation of our lasting reputation in the industry. Our relentless pursuit of excellence drives every aspect of our operations, from manufacturing processes to quality control protocols.
Comprehensive Testing Procedures:
- Metallographic testing with an Image analyzer system
- Mechanical testing
- Metallography testing
- Impact testing
- Corrosion testing
- Radiation contamination testing
- Magnetic Particle, Ultrasonic, LPT
Inspection Facilities
The Guardian of Shankheshwar's Quality
At Shankheshwar, our commitment to excellence is reinforced by our state-of-the-art inspection facilities. We employ rigorous quality control measures throughout our manufacturing process, ensuring that every product meets our exacting standards.
- Optical Emission Spectrometer
- Leco Gas Analyzer for H2,O2,N2
- Carbon apparatus, Rad Eye meter for checking radiation contamination.
- Mobile Handheld Spectrometers
- Digital Hardness Tester
- Optical Microscope for Determination of Microstructure / Grain Size / Defect Depth / Delta Ferrite Measurement, Non-Metallic
- Inclusion Rating, Decarburization
- Universal Testing Machine for Testing Tensile Strength / % Elongation / % Reduction in C/S Area
- Eddy Current Testing Machine
Packaging
Ensuring Excellence from Production to Delivery
At Shankheshwar, we believe that the journey of our high-quality stainless steel products doesn’t end at manufacturing. We take pride in our comprehensive approach to packaging and delivery. Packing in bundles of 500 – 1000 kgs (1000 – 2000 lbs) covered with HDPE/LDPE with two lifting slings on each bundle.
- Rigorous Pre-Packaging Procedures:Before packaging, our products undergo meticulous processes including:
• Precise colour coding and size labelling
• Thorough surface cleaning
• Secure strapping for stability
- Multiple Packaging Options: We utilise a variety of packaging techniques including LDPE and HDPE wrapping, cardboard tube packaging, bubble wrapping, wooden crating, and plastic film protection.
Combination Packaging: For added security, we can employ multiple packaging methods as per customer specifications.
Quality Assurance: Stringent quality checks are performed at every stage of the packaging process to maintain our high standards.
Safety
The Non-Negotiable Pillar of Shankheshwar
At Shankheshwar, safety isn’t just a priority—it’s a core value that permeates every aspect of our operations. We firmly believe that a safe work environment is fundamental to our success, contributing to both our economic growth and our employees’ well-being.
We have adopted ways to implement safety across our plants through the following:
- Identification of potential hazards
- Assessment of risks
- Establishment of physical protection mechanism
- Development of safe systems of work
- Timely safety audit procedures
- Provision of personal protective equipment (PPE)
- Employees’ safety representatives
- Safety incentives